Duplex turret slitter rewinder BBOX
BBOX is the latest generation duplex turret slitter rewinder.
Evolution of the TCA64E, it is designed to guarantee maximum performance and a drastic reduction in machine downtimes. Equipped with fully automatic systems and technical servo-assistance solutions, BBOX makes the operator's work simpler and speeds up the machine setup, making human-machine interactions even easier.
Compact, Flexible, Ergonomic and User-Friendly: BBOX is the ideal solution for the companies who need to increase business productivity with an innovative machine, versatile and easy-to-use at the same time.
- Space-saving: BBOX can be placed in small spaces and managed compactly.
- Flexible: machine setup is quick and job-related flexibility (reel size, sealing of finished reels) is greater. BBOX can be easily integrated with other production line machines.
- Ergonomic: the new device configuration and integration allow the operator to be in the unloading position for most of the time, thus letting him take care of reel packaging while keeping main machine areas under control (unwinder, winding and unloading areas).
- Duplex slitter rewinder suitable for the slitting of plastic films, paper and laminates and all the materials used in the flexible packaging market
- Unwind roll on shaftless unwind stand placed on the rear of the machine with lifting from floor level to working position
- Automatic and programmable tension control at both the unwind and rewind
- Automatic reel unloading system which allows manual or servo-assisted discharge and the opening from 0 to 90° on vertical and horizontal axis
- 0 Gravity Manipulator with pushers and indipendent arms
- Machine equipped with 3 asynchronous a.c. motors and digital inverter
- Touchscreen operator panel for data setting and visualization, recipe storage and diagnostic
- Easy accessibility to operator settings
- Quick system for the unloading of finished rolls
| TECHNICAL DATA | BBOX |
| Materials | Plastics, papers, laminates |
| Material thickness | 12 - 350 μm (other available on request) |
| Material widths | 1350 - 1650 - 1850 mm (other available on request) |
| Parent roll diameter | 1.200 mm (other available on request) |
| Finished roll diameter | max. 800 mm |
| Finished roll weights | max. 800 kg (distributed to both axles) |
| Slitting systems | Razor blades - Mechanical Shear Knives - Pneumatic Knives - B-Knife |
| Slitting width | ≥ 20 mm |
| Winding cores | 70 mm - 3” - 6” |
| Machine speed | max. 800 m/min |
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Machine details
Sealing bar for each winding shaft suitable for the material sealing on cores, both cardboard and plastic. Adjustable sealing times from the control panel.
Splicing table as option. Vacuum system available for an easy and accurate splicing.
- flexible slitting configuration in conformity with the kind of materials to be slit with the max machine performance (tangential and wrap).
- several slitting methods: razor blades, mechanical shear knives, independent mechanical knives, pneumatic knives.
- positioning systems: manual – through a laser pointer – semi-automatic and automatic.
Unwind roll automatic alignment by several web guiding systems supplied with sensor capable of detecting the printed line, edge or graphic patterns (i.e. barcode).
Pneumatic or motorized braking systems with unwind tension control through dancer roller.
Differential air rewind shaft – with rings up to minimum 20 mm width – for an accurate and independent tension control for each reel in rewinding.
Suitable for 70, 76 and 152 mm main internal diameter cores (other available on requests) both cardboard and plastics.
Automatic system for core positioning on rewind shafts.
Suitable for 70, 76 and 152 mm main internal diameter cores (other available on request) both cardboard and plastics.
The system for changing the size of the cores can be adjusted quickly and easily.
- single pusher from winding shafts
- independent pusher from unloading side stand arms
- double zero gravity manipulation system with integrated controls